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DOALL DC-400CNC 16" X 16" HERCULES SERIES AUTOMATIC HORIZONTAL DUAL COLUMN ENCLOSED CNC METAL CUTTING BAND SAW

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DOALL DC-400CNC 16" X 16" HERCULES SERIES AUTOMATIC HORIZONTAL DUAL COLUMN ENCLOSED CNC METAL CUTTING BAND SAW
DOALL DC-400CNC 16" X 16" HERCULES SERIES AUTOMATIC HORIZONTAL DUAL COLUMN ENCLOSED CNC METAL CUTTING BAND SAW
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$81,000.00
  • Stock: In Stock
  • Model: DC-400CNC
  • Weight: 7,850.00lb
  • Dimensions:
  • 103.00in x 117.00in x 87.00in
  • SKU: DC-400CNC
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  • This Hercules™ series high production, highly efficient, horizontal automatic, dual column, CNC metal cutting band saw, hydraulically controlled machine with multiple material feeds
  • Designed for vertical cuts, this band saw is ideal for serial production in industrial settings
  • The robust construction, it is possible to cut a wide range of full and profile materials including stainless and tool steel
  • Enclosed design for high levels of operator safety
  • A large variety of optional accessories are available to customize the machine for specific sawing requirements
  • SIEMENS electronic system PLC control with touch screen display which enables easy and accurate operator control
  • The control system operates the regulation of the cutting feed rate and electronic setting of upper and down position of the arm
  • The PLC displays blade speed and cutting feed and also controls the inputs and outputs for connection of any accessories
  • The machine can operates in two modes:
    • Semi-automatic Cycle - The machine cuts the material immediately in a semi-automatic mode. The operator uses the feeder of
    the machine for the manipulation with the material and for the exact feed of the material into the cutting zone. The movement of
    the feeder is realized by manual buttons or by GTO function. After starting GTO function the operator sets the position of the
    feeder, presses START button and feeder goes to the set position
    • Automatic Cycle - The feeder feeds the material according to the set program. The operator sets the cutting program, machine
    realizes these programs, and it is possible to make 99 different programs. The part of one program is a complete setting of the
    cut, blade speed, feed speed, automatic regulation, height of the material to be cut, the length of the material and number of
    pieces. The length and number of pieces are possible with 99 lines, and the machine feeds differently and set lengths
    automatically
  • The cutting feed rate is regulated by hydraulic throttle valve leaded by the servo motor enabling very precise feed rate. The
    operator sets the program needed with feed rate - mm | min, and the machine will set it up. There are no external factors
    influencing cutting feed like temperature - viscosity of hydraulic oil
  • Two basic regimes of automatic system regulation - ASR:
    • RZP Indicator - System allows to set the optimal cutting feed rate depending on material band position. Cutting feed rate is
    regulated on beginning and end of cut. It is suitable for using of carbide blades
    • ARP Indicator - System of the automatic regulation of the cutting feed rate depending on the cutting resistance of the material
    or blunting the blade
    • System offers two basic modes of ARP:
    • Bi-metal mode is suitable for optimization of the cutting feed when cutting profiles by bi-metal blades. The cutting feed is
    higher if the blade cuts sides of the profile. As the blade reaches the full material, the system reduces the cutting feed
    automatically so that teeth gap of the blade would not be filled
    • Carbide mode is suitable for cutting of full bars. If the blade is excessively loaded the cutting feed reduced on 50% and cut is
    finished by this speed. Safety module with auto diagnostics
  • An emergency stop is mounted on the control panel to shut down all saw operations
  • Band speeds range 65 - 328 FPM | 20 - 100 MPM
  • Automatic feed control with programmable feed rates
  • Variable vise pressure control - set of 2
  • Worm chip conveyor for long chips including chip pan
  • Dual acting index vice jaws for crooked stock
  • Automatic retraction of material in cycle for protection of carbide blade
  • Hydraulic band tension
  • Automatic guide arm setting
  • Powered driven band brush
  • Work height sensor
  • Work light
  • Flood coolant system
Cutting Capacity at 90°, Tube | Solid:
Round (Diameter/In. | mm)
Rectangle (H x W/In. | mm)
15.74 | 15.74 | 400 | 400
15.74 x 15.74 | 400 x 400
Maximum Bundle Capacity at 90° (H x W/In. | mm) 9.84 x 15.74 | 250 x 400
Minimum Bundle Capacity at 90° (W/In. | mm) 3.34 | 85
Remnant Length Drop (In. | mm) 1.96 | 50
Minimum Butt End (W/In. | mm) 4.72 | 120
Blade Speed (FPM | MPM) 65 - 328 | 20 - 100
Blade Wheel Diameter (In. | mm) TBA
Blade Size (W x THK x L/In. | mm) 1-1/2 x .05 x 220 | 41 x 1.3 x 5,580
Upper Band Wheel Layback Adjustment 20°
Material Pass Line Height (In. | mm) 31-1/2 | 800
Standard Indexer | Shuttle Length (Ft. | M) 1.8 | .55
Auto Index Single Stroke (Minimum - Maximum/In. | mm) .118 - 21.65 | 3 - 550
Auto Index Multiple Stroke (Maximum/In. | mm) 394 | 9,999
HMI Controller SIEMENS
Numeric Control Program Capacity Yes
Feed System Hydraulic Control
Blade Guides Bi-metal | Carbide
Feed Force Hydraulically Controlled
Multiple Feed (In. | mm) 393.7 | 9,999
Main Motor (HP | kW) 7.5 | 5.6,
460V/3 Phase/60 Hz.
Hydraulic Pump Motor (HP | kW) 2 | 1.5
Coolant Pump Motor (HP | kW) .16 | .12
Coolant Tank Capacity (Gallons | Liters) 10.56 | 40
Floor Space Dimensions Required (W x L x H/In. | mm) 116.92 x 102.36 x 86.61 | 2,970 x 2,600 x 2,200
Machine Weight (Lbs. | Kg) 7,848.45 | 3,560
Design and specifications are subject to change without notice.
  • SIEMENS Control with Touch Screen Display
  • One 1-1/2"W x .05" THK x 220"L x 2/4 TPI Vari-Tooth Bi-Metal Saw Blade
  • Automatic Feed Control with Programmable Feed Rates
  • Variable Vise Pressure Control - Set of 2
  • Worm Chip Conveyor for Long Chips Including Chip Pan
  • Dual Acting Index Vise Jaws for Crooked Stock
  • Automatic Retraction of Material in Cycle for Protection of Carbide Blade
  • Hydraulic Band Tension
  • Automatic Guide Arm Setting
  • Powered Driven Band Brush
  • Work Height Sensor
  • Work Light
  • Flood Coolant System
  • Tool Kit
  • Complimentary Cutting Fluids Package
  • Operator's Instruction and Parts Manuals
  • Mist-style Saw Band Lubrication - Factory Installed
  • Laser Line Generator - Factory Installed
  • Retractable Stationary Machine Vice Jaw - Factory Installed
  • Laser Edge Finder - Eliminates Trim Cut - Automatic Feed to Cutting Zone - Factory Installed
  • Dynamic Adjustment of Feed Rate to Ensure Cut Squareness - Factory Installed
  • Hydraulic Front and Rear Vise for Nesting - Set of 2 - Factory Installed
  • 3.3' | 1000 mm Input Conveyor with Drip Pan | Gutter - 17.75" | 450 mm Cylinder Width, 672 Lbs./Ft. | 1000 Kg./M Capacity
  • 3.3' | 1000 mm Output Conveyor with Drip Pan | Gutter - 17.75" | 450 mm Cylinder Width, 672 Lbs./Ft. | 1000 Kg./M Capacity
  • 3.3' | 1000 mm Heavy Duty Input Conveyor with Drip Pan | Gutter - 17.75" | 450 mm Cylinder Width, 672 Lbs./Ft. | 1000 Kg./M Capacity
  • 3.3' | 1000 mm Heavy Duty Output Conveyor with Drip Pan | Gutter - 17.75" | 450 mm Cylinder Width, 672 Lbs./Ft. | 1000 Kg./M Capacity
  • 6.6' | 2000 mm Heavy Duty Input Conveyor with Drip Pan | Gutter - 17.75" | 450 mm Cylinder Width, 672 Lbs./Ft. | 1000 Kg./M Capacity
  • 6.6' | 2000 mm Heavy Duty Output Conveyor with Drip Pan | Gutter - 17.75" | 450 mm Cylinder Width, 672 Lbs./Ft. | 1000 Kg./M Capacity
  • 6.6' | 2000 mm Powered Hydraulic Lift Conveyor with Separate Controller - 17.75" | 450 mm Cylinder Width
  • Additional Conveyor Rollers - Requires RDT for Operation
  • Single Adjustable Horizontal Conveyor Roller - 672 Lbs./Ft. | 1000 Kg./M Capacity
  • Single Fixed Vertical Guide Roller - 11" | 280 mm Cylinder Height - Attaches to RDT for Operation
  • Single Adjustable Vertical Guide Roller - Adjusts Up to 17.75" | 450 mm Cylinder Width - 11" | 280 mm Cylinder Height - Requires RBR for Operation
  • Chip Pan with Drain
  • Cut Piece Collection Box with Drain
  • Handle for Chip Pan or Collection Box
  • Magnetic Wand Chip Remover
  • Wear Parts Service Kit
  • Start-up Kit - 6 Saw Blades, Vernier Caliper, Heavy-duty Work Gloves, Refractometer, Work Apron, Safety Glasses, Squeegee, Magnetic Wand Chip Remover and Ball Cap
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